• 09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector
  • 09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector
  • 09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector
  • 09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector
  • 09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector
  • 09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

Material: PC
Certification: CE, ISO 9001, RoHs
Application: Power
Interface Type: AC/DC
Operating Frequency: Low Frequency
Support Card Number: All in One
Samples:
US$ 8/Piece 1 Piece(Min.Order)
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Basic Info.

Model NO.
PCF-OD4.0
Gender
Male
Poles
1
Housings
Plastic
Contact Finish
Male
Fastening Type
Crimping
Termination
Connect
Mounting Type
Through Hole
Pollution Degree
3
Rated Impulse Voltage
4kv
Flammability
Vo
Limiting Temperature
-40oc~+80oc
Mechanical Working Life
Above 500
Working Voltage Acc to UL/CSA
600V
Transport Package
Carton
Specification
1p
Trademark
SMICO
Origin
China
HS Code
8536909000
Production Capacity
10000

Product Description

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

SMICO Pneumatic Module Metal

Transmitting compressed air with a connector system

SMICO industrial connectors help to simplify the installation, removal, and maintenance of the connecting systems used in industrial facilities. Connectors in
the SMICO-Modular series are particularly versatile. The modules in this series can
be combined together to create many combinations of connectors. Contacts for transmitting electrical power and/or data signals can be positioned alongside contacts for compressed air connections. Ethernet, USB, FireWire, and various standards for coaxial cable networks are among the transmission types that can be used.

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

 

Properly prepared compressed air can be transmitted through the connector using the SMICO pneumatic Module Metal. With its blue colouring, the Pneumatic module stands out from the electrical modules. The contact pins and sockets can be used with pneumatic hoses of varying diameters, depending on your requirements. This pneumatic module can be combined with all other modules in the series. In addition to electric power and electrical signals, they can also be used to create pluggable connections that transmit fibre optic signals and compressed air.


09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector
Characteristics
Insert
Number of contacts
3P
Insert
PC
Rated voltage acc. to UL/CSA
600V
Insulation resistance
≥1010Ω
Limiting temperatures
-40ºC...+80ºC
Flammability acc. to UL 94
V0
Mechanical working life(mating cycles)
≥500
Contacts  
Material Nickel-plated brass
Pipe internal diameter (3.0mm/1/8')
  (4.0mm/1/8')
  (6.0mm/1/4')
Working pressure up 8 bar/116 psi
Sealing NBR
Shut off valve Polypropylen



 

Pack contents

The SMICO Pneumatic Module Metal has room for 3 contacts with connections for - Tubes with inner diameter (ID) = 3.0, 4.0 or 6.0 mm

- Tubes with outer diameter (OD) = 3.0, 4.0 or 6.0 mm

At least two modules are required for each plug-in connection, and in addition:

• Han® Pneumatic male contact for ID = 3.0, 4.0 or 6.0 mm / (OD) = 3.0, 4.0 or 6.0 mm (10 pieces per pack)

• SMICO Pneumatic female contact for ID = 3.0, 4.0 or 6.0 mm / (OD) = 3.0, 4.0 or 6.0 mm (10 pieces per pack)

The female contact is available in versions with or without the shut-off function.

Please note the following when determining your order:

• The connecting profile of the contacts used in the SMICO Pneumatic Module Metal are either designed for the hose inner or outer diameter.

Users must select the appropriate versions and dimensions for the housing and mounting frame according to the requirements of their connector applications.

The components needed by users to build pluggable systems for compressed air distribution can be found in the SMICO Pneumatic Module Metal and accessories table.

 

Identificatio

M/F

Part no.

Ø

SMICO Pneumatic Module Metal

M/F

09140033501 3/4/6mm

Male ID contact Female ID contact

M

F

09140006303
09140006403

3 mm

Male OD contact Female OD contact

M

F

09140006353

09140006453

3 mm

Male ID contact Female ID contact with shut-off

M

F

09140006303

09140006413

3 mm

Male OD contact Female OD contact with shut-off

M

F

09140006353

09140006463

3 mm

Male ID contact Female ID contact

M

F

09140006304

09140006404

4 mm

Male OD contact Female OD contact

M

F

09140006354

09140006454

4 mm

Male ID contact Female ID contact with shut-off

M

F

09140006304

09140006413

4 mm

Male OD contact Female OD contact
with shut-off

M

F

09140006354

09140006464

4 mm

Male ID contact Female ID contact

M

F

09140006306

09140006406

6 mm

Male OD contact Female OD contact

M

F

09140006356

09140006456

6 mm

Male ID contact Female ID contact with shut-off

M

F

09140006306

09140006416

6 mm

Male OD contact Female OD contact with shut-of

M

F

09140006356

09140006466

6 mm

C contact adapter

M

F

09140006391

09140006491

 

Contact lubricant

 

0999000829  

Technical description

Module and contacts

The SMICO Pneumatic Module Metal is used to create pluggable connections for transmitting dry, properly prepared compressed air in pneumatic systems.

The female contact is available in versions with or without the shut-off function. In the shut-off version, a spring-loaded valve closes over an O-ring when the connector is opened. This prevents compressed air from escaping. When plugged in, the male contact presses against the valve and keeps the contact open.

Module

Number of contacts Colour
Material
Limiting temperatures Flammability acc. to UL 94 Mechanical working life

3
Blue
Polycarbonate
-20 °C ... +80 °C
V0
≥ 10,000 mating cycles

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

Contacts

Material
Colour
Hose connection
- Inner diameter (ID)

 

Operating pressure

 

Stainless steel

Metallic

 

- 3.0 mm
- 4.0 mm (1/8") - 6.0 mm

10 bar (145 psi)

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

Seals

Material

 

NBR

 

Shut-off valve

Material

 

Polycarbonate

 

Flow rate and pressure drop across the contact

To assist designers and planners as they select and dimension their compressed air systems, SMICO has determined the maximum flow rate, the pressure drop for the contacts of the SMICO Pneumatic Module Metal.

Flow rate

The flow rate specifies the air volume that can be passed through the contacts of the SMICO pneumatic Module Metal. The ratio between the prevailing air volume (l/min) and the resulting pressure drop (bar) is shown. This ratio is used to calculate the flow rates for the various SMICO Pneumatic Metal contacts, as shown in Table 7. The flow rates were determined for the female contacts with a non-return valve.

Allowed hoods and housings

The MICOS Pneumatic Module Metal can be used with a variety of SMICO hoods and housings. An additional mechanism is needed for some hoods/housings in order to install the SMICO Modular modules (e.g. the H10A).

The high construction types of hoods and housings are normally recommended forpneumatic applications. This construction type simplifies the cabling of the modulesconsiderably; there is no need to excessively bend the pneumatic hoses. If OD female contacts with a valve are used in a bulkhead surface-mounted housing, the pneumatic contacts with angled outlets must be selected. When selecting the hoods/ housings, make sure that the bending radii of the pneumatic hoses match their respective installation situations.

Type of hood/ housing

Sizes

Number of possible modules

Astandard

10A

1

Bstandard

6B/10B 16B/24B 32B/48B

2/3/4/6/8/12

EMC

6B/10B 16B/24B

2/3/4/6

M

6B/10B 16B/24B 48B

2/3/4/6/12

HPR

6B/10B 16B/24B

2/3/4/6

Eco

6B/10B 16B/24B

3/4/5/7

Yellock

30/60

2/4

Snap

6B/10B 16B/24B

2/3/4/6

Modular Compact

-

1

Modular Twin

-

2

Termination techniques

The SMICO Pneumatic Module Metal is offered with two different termination techniques. The selection of the proper pneumatic hose is also very important.

The following information will help you to find the proper combination of pneumatic contact and pneumatic hose:

Push-In termination technique

The pneumatic hose is clamped over the calibrated outer diameter when using the Push-In termination technique. Thus, the pneumatic contact with this connection technique is called OD (e.g. Outer Diameter). This refers to the calibrated diameter of the hose.

Termination technique using inner clamping

The inner clamping method for terminating involves pushing the pneumatic hose over the connecting surface of the pneumatic contact. Pneumatic hoses with a calibrated inner diameter should be used here. Thus, the pneumatic contact with this connection technique is called ID (e.g. Inner Diameter). This refers to the calibrated diameter of the hose.
 

Use of male and female guiding pins

For applying the SMICO Pneumatic Module Metal the use of male (part no. 09 14 000 9908) and female guiding pins (part no. 09 14 000 9909) is not necesseraily required. The reason is that the module can withstand an oblique lengthwise tilt of more

than ±5°, in accordance with DIN EN 175 301-801. However, the use of the male

and female guiding pins is still helpful when coding adjacent industrial connectors. Possible codings are shown in the table below (Figures 2 and 3).

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

Assembly instructions

Assembly

The assembly process is shown using an example of the SMICO Pneumatic Module Metal with three pneumatic OD contacts. The pneumatic ID contacts are assembled in a simi- lar fashion.

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

Overview
- SMICO Pneumatic Module Metal - 3 male OD contacts

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

Overview
- SMICO Pneumatic Module Metal - 3 male ID contacts

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

Insert the pneumatic contact from the connection side into the pneu- matic module until you feel some resistance. Then press the contact forcefully until it snaps into the module.

You will hear a click when the pneumatic contact is fully inserted into the module.

The assembly of the pneumatic ID contacts is similar to the assembly of the pneumatic OD contacts

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

Connect the pneumatic hose with the pneumatic contact. When using the Push-In termination, insert the hose all the way into the termination side of the contact.

Pull gently on the hose to make sure it is securely attached

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector Connect the pneumatic hose with the pneumatic contact. When using the ID termination technique, push the hose onto the contact.

 

Make sure that the end of the hose is protruding beyond the upper profile ring.

 

Pull gently on the hose to make sure it is securely attached.

09140006454 Pcf-Od4.0 Metal Pneumatic Contact for Modular Heavy Duty Connector

You can now install the completely assembled Pneumatic module in the SMICO Modular Hinged Frame.
Open the hinged frame and then put the module in its proper position.

Make sure that the module notches fit into the recesses of the hinged frame.

After you have completely loaded the Han-Modular® Hinged Frame, close it by gently pressing on the outer sides of the frame.

Make sure that the module's notches fit precisely into the recesses of the hinged frame.

Slide the SMICO-Modular Hinged Frame into the hood/housing.

Make sure that the hoses are properly guided through the cable gland.

Use the four screws to mount the frame in the housing.

 

Removal

A specially designed removal tool is needed to remove the pneumatic contacts from the module.

1

Part number: 09 99 000 089

2

Insert the removal tool into the mating side of the Pneumatic module.

The tool s prongs must spread apart the module s holding latches.

 

With the removal tool properly inserted, pull the contact out of the module.

3

In order to remove the pneumatic hose from a pneumatic contact that uses Push-In termination, press the contact's blue ring while pulling on the hose

4

In order to remove the pneumatic hose from a pneumatic contact that uses the ID termination technique, cut the hose along its gripping surface.

The hose can then be removed from the pneumatic contact.

Preventing malfunctions

Compressed air systems can become contaminated with solid particles, such as metal fragments, water, oils or grease. Such impurities can cause the pressure in the distribution system to drop. Leaks from hoses, contacts or valves can also cause pressure drops. Follow the operating and safety instructions for the compressed
air processing/distribution equipment closely (and also for the silencing equipment, where applicable). Also follow the safety instructions from the manufacturers of hoses, valves, and other coupling elements.

 

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